Laser Tube Cutting System

Classification:Laser Tube Cutting System

Whirl Model:7010/7020/10010/10020 Laser Power:1KW/2KW/3KW Work Table:7m/10m Tel:+86 27-8173 6331 Tel:+86 27-8745 7235

Inquiry

Whirl Series are designed and manufactured for tube cutting, mainly used for processing of circular tube, square tube, oval tube and other kinds of special shaped products. It supplys good solution for tube cutting with its good performance.

Whirl Model Features:
-Can cut cylindrical holes in different direction and with different diameters on main tube; Meet the branch pipe axis intersect with the vertical head axis eccentricity and eccentric.
-Can cut the curve cutting cylindrical end in the pipe end; meet the branch pipe axis intersect with the vertical head axis eccentricity and eccentric, as well as the tilt intersection.
-Can cut oblique cutting face on tube end.
-Can cut branch pipe axis end which intersected with the circular main pipe.
-Can cut through square tubes and realize 360 degree rotation cutting.
-Can cut square hole and waist shape hole on circular tube.
-1000W,2000W is available
-7m,10m is available, also can customize the length based on clients' requirement.

Specifications:


Items Unit Model
Model WHIRL-PLUS 0710 WHIRL-PLUS 0715 WHIRL-PLUS 0720
Power W 1000 1500 2000
X Travel mm 7500
Y travel mm 250
Z travel mm 160
Rotation axis A\P travel Degree nX360 
Straight axis maximum positioning speed m/min 90
Straight axis positioning accuracy(VDI 3441) mm/m ± 0.03
Rotation axis maximum speed Turn/min 90
Rotation axis re-positioning accuracy Arc-minute ±8
Chuck Piece Major one/center one 2 chucks
Control type of chuck chucking automatically
Clamping tube’s diameter range mm 20-180
Power Consumption KVA 50 55 60
Dimension m 13(L)X2.8(W)X2.5(H)
Auto Loading m Optional 8(L)X2.2(W)X2.3(H)

Why Whirl Model?

IPG Laser Source:

-Excellent Beam Parameter Product (BPP)

-Small Focus Over Large Working Distance

-Over 25% Wall-Plug Efficiency

-Maintenance Free Operation

-Very Compact and Easy to Install

-Estimated Diode Lifetime>100,000hrs

 

Auto Focus Cutting Head

Auto focus cutting head by El.En Group features with smart piercing and piercing detection functions that greatly reduce setting-up time and increase the efficiency. Adopt  cutting  head  special  for  3D/pipe  laser  cutting  ,  and  matched  with  capacitor non-contact automatic  tracking system. Cuttinghead can  adjust  height  along  with  changing shape of work pieces, which don’t affect the cutting work. Highly improved Z axis reply speed and processing efficiency.

 

Machine Body

WHIRL is composed by machine base, automatic clamp rotate chuck, diameter changing support system, chiller system, pneumatic system, fume exhaust system, and security guard system ect.

Using  the  structure  dynamic  design  principle  and  the  variational  principle  and  finite element method to design the machine tool base which has excellent dynamic and static characteristics. Base is made of high quality steel plate and weld with pipe material to become frame structure , after the welding of large professional OEM partners, secondary aging treatment, large gantry milling machine precision machining, the design and processing means to ensure that the machine has good shock resistance, high rigidity and stability.


Auto clamping rotation chuck

The main machine body matched two jaw chuck, which all are auto clamping ones. Bellow,

the left side shows the main chuck and deputy chuck, and the right side shows the middle chuck.

Structural Dynamic Design and Variate Analysis technology of Finite Element Method enable the base own outstanding dynamic and static features. The frame-structure base is made with high quality steel plates by professional OEM partners through welding, secondary aging treatment and precision machining by large-scale gantry-structure milling machine. All of these designs and processing make sure the excellent vibration resistance, rigidity and stability.


Advanced CNC control

The Penta PLUS System is complete with is front-end software: Z32 Control System. This software has been developed within the Windows XP Professional environment. It eliminates the possibility of memory overrun.

 

The critical motion system remains housed in a PC based real time machine control, so that the expected performance and reliability is maintained. The merging of the control and the Windows ™ based PC is invisible to the operator.

 

The control easily facilitates graphic, conversational and conventional ISO formats for manual data input programming. The built in cutting database assists inexperienced operators to choose optimal cutting parameters including advance head set table to cut small hole on thick material. The system can also communicate with an off-line computer via Ethernet connection 


Operation Software(Smartmanager4.0)

Our own operation software has many pratical functions such as: Edge-sharing CuttingAuto Edge Detection Function, Flying Cutting, Job Report, Re-start the job etc.

 

Radan Nesting Software

WHIRL pipe laser cutting machine matched with professional laser cutting nest software, which have the function of auto-nesting, layout, word processing, and technology setting ect, and can satisfy 3D nesting need. optimize the management and efficiency, and it’s function is like following:

-micro-interconnection,cutting sequence, optimize cutting route and cutting speed ect.

-Avoid of overheating (avoid of work piece distortion).

-Sharp corner processing: inner/ outer corner 

-Edge-sharing cutting function optimizes the cutting efficiency and increase the sheet usage rate

-Technology setting: the users can according to different materials, different thickness to use different technology and layout, which including compensation (diameter compensation),penetration (penetration time) ,cutting power, leading in way, micro interconnection ect.

Cutting Samples:

                                                                                                       Samples


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